Services

HVAC / ENVIRONMENTAL VALIDATION SERVICES

We provide complete services for validation and qualification of HVAC systems and controlled environments to comply with cGMP requirements.
Our services include all aspects of clean room testing & validation including:

System Testing & Balancing

Precise calibration and adjustment to ensure optimal performance of HVAC systems.

Adjustment & Setting up Room Pressure Differentials & Pressure Cascades

Setting up differential pressures to maintain cleanroom integrity and controlled environments.

Air Flow Measurements & Calculation of Room Air Changes

Accurate assessment of air circulation rates to meet specified requirements.

Particle Counts

Monitoring and analysis of airborne particle levels for cleanroom compliance.

Determination of Room Clean-up Rate / Recovery Period

Evaluating the time required for a controlled environment to return to specified cleanliness levels.

Air Flow Pattern Visualization

Visualization techniques to assess airflow patterns and ensure efficient ventilation.

Containment Leakage Testing

Verification of containment systems to prevent contamination.

Qualification of Air Handling Units & Environmental Control Systems

Ensuring the performance and reliability of HVAC and environmental control systems.

Temperature & RH Mapping

Mapping and analysis of temperature and relative humidity distributions within controlled environments.

HEPA Filter Integrity Testing:

Assessment of HEPA filter efficiency and integrity to maintain air quality standards.


Validation protocols and testing procedures developed by Prime Systems are comprehensive and are based on latest international regulatory and cGMP requirements. All instruments used in validation testing are calibrated and a valid calibration certificate is provided for each instrument. Our personnel execute all validation work by following our SOP’s and approved protocols for validation jobs. All personnel assigned to validation jobs are trained on the relevant SOP’s and protocols.


THERMAL VALIDATION & TEMPERATURE MAPPING SERVICES

We provide complete services for thermal validation of sterilizers and temperature mapping of controlled temperature storage equipment and storage areas.
Our services include following:

Validation of Autoclaves & Super-heated Water Sterilizers

Ensuring sterilization efficacy and reliability through meticulous validation procedures.

Validation of Ovens & Dry Heat Sterilizers

Validation processes confirming consistent performance and adherence to sterilization standards.

Validation of Sterilization & Drying Tunnels

Comprehensive validation to ensure uniformity and effectiveness in sterilization and drying processes.

Validation of Tray Dryers

Detailed procedures verifying the reliability and efficiency of tray dryers in drying applications.

Thermal Mapping of Incubators & Refrigerators

Precise mapping of temperature distributions for optimal storage conditions of sensitive materials.

Qualification & Thermal Mapping of Cold Storage Rooms

Thorough qualification and mapping to maintain temperature integrity for stored products.

Thermal Mapping of Warehouses

Systematic mapping to ensure consistent temperature conditions across warehouse facilities.

Temperature & RH Mapping of Humidity Chambers

Accurate mapping of temperature and humidity distributions for optimal chamber conditions.


Validation protocols and testing procedures developed by Prime Systems are comprehensive and are based on latest international regulatory and cGMP requirements. All instruments used in validation testing are calibrated and a valid calibration certificate is provided for each instrument. Our personnel execute all validation work by following our SOP’s and approved protocols for validation jobs. All personnel assigned to validation jobs are trained on the relevant SOP’s and protocols.


VALIDATION SERVICES FOR PHARMA EQUIPMENT

We provide complete services for validation of pharmaceutical production equipment including:

Design Qualification

Ensuring that the design of pharmaceutical production equipment meets specified requirements and regulatory standards, laying the foundation for reliable and compliant manufacturing processes.

Installation Qualification

Verifying that the installation of pharmaceutical production equipment is performed correctly and in accordance with design specifications, ensuring proper functionality and adherence to regulatory guidelines.

Operational Qualification

Testing and documenting the operational performance of pharmaceutical production equipment under various operating conditions to ensure consistent and reliable functionality throughout its intended use.

Performance Qualification

Assessing the ability of pharmaceutical production equipment to consistently produce products that meet predetermined specifications and quality standards, confirming its suitability for commercial production.


Validation / Qualification protocols developed by Prime Systems are comprehensive and are based on latest international regulatory and cGMP requirements. All instruments used in validation testing are calibrated and a valid calibration certificate is provided for each instrument.


VALIDATION SERVICES FOR UTILITIES

We provide validation (DQ, IQ, OQ & PQ) services for utilities which include:

Compressed Air Systems

Thorough validation ensures the integrity and reliability of compressed air systems, verifying their compliance with regulatory standards and operational requirements. From DQ to PQ, we meticulously assess system design, installation, operation, and performance to guarantee optimal functionality and safety.

Boiler and Steam Systems

Our validation protocols cover every aspect of boiler and steam systems, ensuring their proper design, installation, operation, and performance. Through rigorous testing and qualification procedures, we validate the efficiency, reliability, and safety of these essential utilities, adhering to industry standards and regulations.

Purified Water Systems

Validation services for purified water systems encompass DQ, IQ, OQ, and PQ phases, ensuring the consistent production of high-quality water for various pharmaceutical and industrial applications. We meticulously assess system design, installation, operation, and performance to meet stringent regulatory requirements and quality standards, ensuring the integrity and purity of the water produced.